12th International Symposium on Turbulence and Shear Flow Phenomena (TSFP12) Osaka, Japan (Online), July 19-22, 2022 ROUGHNESS FUNCTION AND TURBULENT STATISTICS WITH INCREASING ROUGHNESS SIZE FROM DIRECT NUMERICAL SIMULATIONS Hiten Mulchandani Department of Engineering University of Cambridge Trumpington Street, Cambridge CB2 1PZ hm650@cam.ac.uk Ricardo Garcia-Mayoral Department of Engineering University of Cambridge Trumpington Street, Cambridge CB2 1PZ r.gmayoral@eng.cam.ac.uk ABSTRACT We present results of fully resolved, direct numerical simulations (DNSs) of turbulent flows over regular arrays of cylindrical roughness elements. DNSs were conducted for k+ = 5,10,15, and 20 at Reτ ≈ 190 and for k+ = 20,40, and 60 at Reτ ≈ 380, ranging from the onset of the transitionally rough regime through to the fully rough regime. Data from the DNSs are presented and discussed for the roughness func- tion, equivalent sand-gain roughness, mean flow velocity pro- files, turbulence statistics, and spectral energy densities. Re- sults suggest there is a progressive departure from smooth- wall-like turbulence for all cases except the smallest roughness size investigated. We hypothesise the differences are related to the nonlinear interaction of the texture-coherent flow with the background turbulence and plan to assess the importance of this mechanism in future work. Introduction Many engineering surfaces are rough and cause addi- tional drag compared to smooth surfaces, and it is of indus- trial interest to quantify this drag. Sufficiently far above the roughness elements, it is commonly accepted that smooth- and rough-wall turbulence behave in a similar manner in what is known as outer-layer similarity (Clauser, 1956; Townsend, 1956). The effect of the roughness reduces, then, to an off- set in the mean velocity profile of a rough wall relative to that of a smooth wall in the log layer. This is given by the roughness function, ∆U+ = U+S −U+R , measured in the log layer where the superscript ‘+’ indicates wall-unit scaling with kinematic viscosity and the friction velocity, and the subscripts ‘S’ and ‘R’ indicate smooth and rough walls, respectively. Defining the skin-friction coefficient as C f = τw/(ρU2δ /2) = 2/U+2δ , the impact of ∆U + on C f through the decrease in U+δ for rough walls becomes immediately apparent (Spalart & McLean, 2011; Garcı´a-Mayoral & Jime´nez, 2011; Garcı´a- Mayoral et al., 2019; Chung et al., 2021). When expressed in wall units, ∆U+ is generally believed to be independent of the Reynolds number for a given roughness geometry and size, k+ (Flack et al., 2007). In turn, the change in C f de- pends on the Reynolds number through the reference smooth U+δ . The offset increases with k +, but how it varies greatly depends on the roughness geometry and is difficult to pre- dict a priori (Jime´nez, 2004; Chung et al., 2021). To cir- cumvent this difficulty, an equivalent “sand-grain roughness”, k+s , is often employed to characterize the effect of the surface, so that the actual surface is referred to the sand-grain surface that produced the same ∆U+ in the pioneering experiments of Nikuradse (1933). This, however, simply transfers the prob- lem from predicting ∆U+ to predicting k+s , as there is a one- to-one relationship between both quantities (Bradshaw, 2000; Abderrahaman-Elena et al., 2019). Furthermore, the ratio ks/k for a given surface only becomes constant in the fully rough regime (Jime´nez, 2004; Chung et al., 2021), when it becomes equal to k+s,∞/k + and the curve k+s,∞-∆U+ becomes universal. This implies that k+s , like ∆U+, does not exclusively depend on the surface geometry but also on the flow, i.e., it is a hydraulic property, and only becomes a geometric property in the fully rough regime. It is therefore important to understand the phys- ical mechanisms at play in determining ∆U+, or k+s , up to the roughness size for which the flow becomes fully rough. Be- yond this point, once the curve becomes universal, the practi- cal interest in understanding the physical mechanisms is more limited. Toward this aim, we conduct fully resolved, direct nu- merical simulations (DNSs) of turbulent flows over regular ar- rays of cylindrical roughness elements. The roughness func- tion varies from the onset of the transitionally rough regime through to the fully rough regime. When the roughness is much smaller than the smallest eddies in the near-wall flow, k+ ≤ 20, the overlying turbulent flow perceives the near-wall flow to be smooth-wall-like (Abderrahaman-Elena et al., 2019; Ibrahim et al., 2021) and the roughness is perceived as a ho- mogenised boundary condition by the overlying flow (Bottaro, 2019). As the roughness size becomes comparable to the size of the near-wall turbulent eddies, the overlying flow begins to 1 12th International Symposium on Turbulence and Shear Flow Phenomena (TSFP12) Osaka, Japan (Online), July 19-22, 2022 Figure 1. Schematic plan view of the staggered cylindrical roughness elements investigated (Vishwanathan et al., 2021). perceive the non-homogeneity of the texture. In the context of alternating slip/no-slip textures, Fairhall et al. (2019) ob- served that the overlying flow still perceived a homogenised boundary condition from the surface up to k+ ≈ 50, but noted that the texture caused additional dissipation in the flow above from k+ ≈ 15. Fairhall et al. (2019) proposed that this addi- tional dissipation was caused by the nonlinear interaction be- tween the texture-coherent flow and the background, texture- incoherent turbulence. We aim to assess the importance of this mechanism for roughness, and ultimately to aid in the devel- opment of physics-based models that can predict ∆U+ a priori without resorting to costly experiments, simulations, or corre- lations (if available) to similar surfaces. Numerical Method The DNSs solve the incompressible flow in a periodic channel driven by a constant mean pressure gradient with roughness on the top and bottom walls, imposed using im- mersed boundaries, using a code adapted from Sharma & Garcı´a-Mayoral (2020a,b). The channel is of size 2piδ x 2(δ + k) x piδ in the streamwise, wall-normal, and spanwise directions, respectively, where δ is the channel half-height from the tips of the roughness to the center of the channel and k is the roughness height. A spectral discretisation is employed in the streamwise and spanwise directions and a second-order central difference scheme on a staggered grid is employed in the wall-normal direction. The grid is stretched such that ∆y+min ≈ 0.4 near the walls and ∆y+max ≈ 4 in the cen- ter. The code uses a ‘multiblock’ grid which allows finer res- olution near the walls compared to the channel center to prop- erly resolve the flow between the roughness elements. At the center of the channel, the grid resolution is standard for DNSs, with ∆x+ ≤ 8 and ∆z+ ≤ 4. The resolution near the walls in the streamwise and spanwise directions is given in Table 1 for the list of the cases investigated at their respective frictional Reynolds numbers. Time integration is carried out using a three-step Runge–Kutta scheme with a fractional step, pres- sure correction method that enforces continuity (Le & Moin, 1991), for which the time-step is set by a fixed advective CFL number of 0.7. A schematic illustration of the staggered pattern of cylin- drical roughness elements used in the simulations is shown in Figure 1. The ratio of element spacing to its height was fixed at s/k = 3.46 and the ratio of element diameter to its spacing was fixed at d/s = 0.45. The instantaneous flow realizations in Figure 2 show simulation results over the texture geometry for k+ = 10,15, and 20 at Reτ ≈ 190. Results and Analysis The measured roughness function against equivalent sand-grain roughness is shown in Figure 3 for the cases stud- Table 1. Roughness height, frictional Reynolds number, and resolution near the walls in the streamwise and spanwise di- rections for the cases investigated. Simulations marked with the (∗) superscript are from Adams (2021). Name k+ Reτ ∆x+ ∆z+ K05∗ 5.25 187 0.96 0.96 K10∗ 10.36 188 1.44 1.44 K15∗ 15.61 190 2.16 2.16 K20a∗ 20.89 191 2.89 2.89 K20b∗ 20.73 379 2.89 2.89 K40 42.51 389 2.89 2.89 K60 64.67 399 2.89 2.89 ied, overlaid with values for other rough surfaces from Jime´nez (2004). The cases investigated range from the onset of the tran- sitionally rough regime, for k+ ≈ 5, through to the fully rough regime beyond k+ = 15. The roughness function measured from the DNSs, ∆U+m , is obtained by subtracting the rough- wall mean velocity profile from the smooth-wall mean velocity profile and averaging over the log layer. Figure 4 presents a comparison between the measured roughness function from the DNSs and the corresponding pre- dicted values. The predicted roughness function, ∆U+p , is ob- tained as follows. We define y+ = 0 at the plane of the rough- ness tips. For small roughness, k+ ≈ 5, turbulence is smooth- wall-like, except for an offset, `+T , such that it perceives an apparent ‘virtual’ origin at y+ =−`+T (Luchini, 1996; Ibrahim et al., 2021). Turbulence then remains essentially unchanged compared to that over a smooth wall, except for an offset given by the virtual origin. We find the value of the offset by fitting the curve representing the Reynolds shear stress to smooth- wall data, as shown in Figure 5f. As long as turbulence remains smooth-wall-like, the smooth-wall and rough-wall Reynolds stresses are the same at each height measured from the vir- tual origin of the turbulence, y+ = −`+T , i.e., they collapse. From a mean momentum balance, this implies that the mean velocity profiles for rough and smooth walls will curve in the same way above the tips, but will be offset by a constant value which can, for instance, be measured at the plane of the tips (Go´mez-de Segura & Garcı´a-Mayoral, 2019). At this plane, the mean velocity for the rough case is U+t , while at the cor- responding plane the smooth-wall mean velocity is U+S (` + T ). The predicted roughness function assuming smooth-wall-like turbulence is thus ∆U+ =U+S (` + T )−U+t , as portrayed in Fig- ure 4. Discrepancies in the results between the measured and predicted ∆U+ for k+ > 5 suggest that a virtual origin frame- work is insufficient to accurately estimate the roughness func- tion beyond the smallest roughness size. Mean velocity profiles, turbulent velocity fluctuations, and Reynolds stresses are shown in Figure 5 for k+ = 5 to k+ = 20 at Reτ ≈ 190. For small roughness, k+ = 5, there is good collapse of the mean streamwise velocity and the wall- normal and spanwise root mean square (r.m.s.) velocity fluc- tuations shifted by the virtual origin onto the smooth-wall pro- file. The streamwise r.m.s. velocity fluctuations, however, do not collapse onto the smooth-wall profile near the wall. Ibrahim et al. (2021) argued that this does not essentially af- 2 12th International Symposium on Turbulence and Shear Flow Phenomena (TSFP12) Osaka, Japan (Online), July 19-22, 2022 Figure 2. Instantaneous realizations of the fluctuating streamwise velocity from the DNSs of a regular array of cylindrical roughness elements at k+ = 10,15, and 20 at Reτ ≈ 190. k+ = 5 k+ = 10 k+ = 15 k+ = 20 k+ = 40 k+ = 60 102101100 k+s∞ 0 5 10 ∆U + Figure 3. Roughness function against equivalent sand-grain roughness for the present regular staggered cylinders (squares for Reτ ≈ 190 and diamonds for Reτ ≈ 380), compared with uniform sand (circles), uniform packed spheres (white trian- gles), galvanised iron (dotted line), tar-coated cast iron (dashed line), wrought iron (dotted dashed line), interpolation (solid line) and riblets (black triangles). Adapted from Jime´nez (2004). fect the structure of near-wall turbulence as the latter’s vir- tual origin is essentially determined by the origin perceived by the quasi-streamwise vortices, which mainly induce only wall- normal and spanwise velocities near the surface. For larger roughness sizes, the near-wall cycle is more severely disrupted and turbulence is no longer smooth-wall-like, as evidenced by a lack of collapse of the data for k+ ≥ 10. Previous studies suggest that for roughness sizes k+ ≤ 20, it is sufficient to conduct simulations at Reτ ≈ 200 to cap- ture the effect on the outer layers of the flow, i.e., the rough- ness function (Abderrahaman-Elena et al., 2019). To analyze the effect of frictional Reynolds number on the mean veloc- ity profile and turbulence statistics, we compare the results at Reτ ≈ 187 with Reτ ≈ 376 for k+ = 20, in contrast with the results at Reτ ≈ 180 with Reτ ≈ 360 for smooth-wall data, as shown in Figure 6. For smooth-wall data, the observed differences are consistent with changes observed in the fric- tional Reynolds number. For rough-wall data, the trends in the mean velocity profiles are very similar at the two fric- tional Reynolds numbers. Away from the roughness elements, y+ > 50, the Reynolds stresses from rough-wall simulations coincide with those from smooth-wall simulations at their cor- responding frictional Reynolds numbers, which is indicative of the recovery of outer-layer similarity. Minor differences in the collapse are caused by small differences in the corresponding frictional Reynolds numbers. These arguments support the use of DNSs at a low frictional Reynolds number. From the observations of Fairhall et al. (2019) in the con- text of the alternating slip/no-slip textures mentioned earlier, the differences that arise from extra Reynolds stresses are hy- pothesised to be due to the nonlinear interaction of the back- ground turbulence with the dispersive flow. The spectral en- ergy densities in Figure 7, which portray the distribution of energy across different length scales in the flow at y+ = 4 above the roughness tips, demonstrate these effects. There is a progressive departure from smooth-wall energy densities to- wards shorter and wider wavelengths as the roughness height increases from k+ = 5 to k+ = 60. The nonlinear interaction between the texture-coherent flow and background turbulence is evident from the distortion in energy contours in the vicinity of the concentration of energy representing the texture-induced flow from k+ = 10 onward. We are interested in characteriz- ing deviations from smooth-wall turbulence and the dispersive flow from this data. 3 12th International Symposium on Turbulence and Shear Flow Phenomena (TSFP12) Osaka, Japan (Online), July 19-22, 2022 Figure 4. Results for (a) the mean velocity at y+ = 0 for the rough walls, U+t , at Reτ ≈ 190 ( ) and Reτ ≈ 380 (- - - -) and a smooth wall,U+S (` + T ), at Reτ ≈ 190 ( ) and Reτ ≈ 380 (- - - -), and (b) measured values of the roughness function from the DNSs, ∆U+m , at Reτ ≈ 190 ( ) and Reτ ≈ 380 (- - - -) and corresponding predicted values from the virtual origin framework, ∆U+p , at Reτ ≈ 190 ( ) and Reτ ≈ 380 (- - - -). Figure 5. Results from DNSs for k+ ≈ 5 ( ), k+ ≈ 10 ( ), k+ ≈ 15 ( ), and k+ ≈ 20 ( ) with Reτ ≈ 190, and a smooth wall with Reτ ≈ 180 ( ) for (a) the mean streamwise velocity profile with the velocity at the tips subtracted, (b) r.m.s. velocity fluctuations, (c) Reynolds shear stresses, (d) mean streamwise velocity profile shifted by the turbulent virtual origin with the predicted velocity at the virtual origin subtracted, (e) r.m.s. velocity fluctuations shifted by the virtual origin, and ( f ) Reynolds stresses shifted by the virtual origin. Summary In this paper, results from DNSs of turbulent flows over regular arrays of cylindrical roughness elements are presented and discussed. DNSs were conducted for k+ = 5,10,15, and 20 at Reτ ≈ 190 and for k+ = 20,40, and 60 at Reτ ≈ 380, ranging from the onset of the transitionally rough regime through to the fully rough regime. Mean streamwise veloc- ity profiles, turbulence statistics, and spectral energy densities from the DNSs suggest there is a progressive departure from smooth-wall-like turbulence for all cases except the smallest roughness size investigated. We hypothesise the differences are related to the nonlinear interaction of the texture-coherent flow with the background turbulence and plan to assess the im- portance of this mechanism in future work. 4 12th International Symposium on Turbulence and Shear Flow Phenomena (TSFP12) Osaka, Japan (Online), July 19-22, 2022 Figure 6. Results from the DNSs for k+ ≈ 20a at Reτ ≈ 187 ( ) and Reτ ≈ 376 (- - - -), and a smooth wall at Reτ ≈ 180 ( ) and Reτ ≈ 360 (- - - -) for (a) the mean streamwise velocity profile with the velocity at the tips subtracted, (b) r.m.s. velocity fluctuations, and (c) Reynolds shear stresses. REFERENCES Abderrahaman-Elena, Nabil, Fairhall, Chris T. & Garcı´a- Mayoral, Ricardo 2019 Modulation of near-wall turbulence in the transitionally rough regime. J. Fluid Mech. 865, 1042–1071. Adams, Melissa 2021 Turbulent flows over cylindrical rough- ness. Master’s thesis, University of Cambridge. Bottaro, A. 2019 Flow over natural or engineered surfaces: an adjoint homogenization perspective. J. Fluid Mech. 877, P1. Bradshaw, P. 2000 A note on “critical roughness height” and “transitional roughness.”. Phys. Fluids 12. Chung, Daniel, Hutchins, Nicholas, Schultz, Michael P. & Flack, Karen A. 2021 Predicting the drag of rough surfaces. Annual Review of Fluid Mechanics 53 (1), 439–471. Clauser, F. H. 1956 The turbulent boundary layer. Adv. Appl. Mech. 4, 1–51. Fairhall, C. T., Abderrahaman-Elena, N. & Garcı´a-Mayoral, R. 2019 The effect of slip and surface texture on turbulence over superhydrophobic surfaces. J. Fluid Mech. 861, 88– 118. Flack, K. A., Schultz, M. P. & Connelly, J. S. 2007 Examina- tion of a critical roughness height for outer layer similarity. Physics of Fluids 19 (9), 095104. Garcı´a-Mayoral, R. & Jime´nez, J. 2011 Hydrodynamic sta- bility and breakdown of the viscous regime over riblets. J. Fluid Mech. 678, 317–347. Garcı´a-Mayoral, R, de Segura, G. Go´mez & Fairhall, C. T. 2019 The control of near-wall turbulence through surface texturing. Fluid Dynamics Research 51 (1), 011410. Ibrahim, Joseph I., Go´mez-de Segura, Garazi, Chung, Daniel & Garcı´a-Mayoral, Ricardo 2021 The smooth-wall-like be- haviour of turbulence over drag-altering surfaces: a unify- ing virtual-origin framework. J. Fluid Mech. 915, A56. Jime´nez, J. 2004 Turbulent flows over rough walls. 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A. 1956 The Structure of Turbulent Shear Flow. Cambridge University Press. Vishwanathan, Vidya, Fritsch, Danny, Lowe, Todd K & De- venport, William J 2021 Analysis of coherent structures over a smooth wall turbulent boundary layer in pressure gradient using spectral proper orthogonal decomposition. In AIAA Aviation 2021 Forum, p. 2893. 5 12th International Symposium on Turbulence and Shear Flow Phenomena (TSFP12) Osaka, Japan (Online), July 19-22, 2022 Figure 7. Pre-multiplied two-dimensional spectral energy densities at y+ ≈ 4 above the roughness tips for (a1)− (g1) kxkzE+uu, (a2)− (g2) kxkzE+vv, (a3)− (g3) kxkzE+ww, and (a4)− (g4) −kxkzE+uv. Results for k+ ≈ 5 ( ), k+ ≈ 10 ( ), k+ ≈ 15 ( ), and k+ ≈ 20 ( ) at Reτ ≈ 190, k+ ≈ 20 ( ), k+ ≈ 40 ( ), k+ ≈ 60 ( ) at Reτ ≈ 380, and a smooth wall at Reτ ≈ 180 and Reτ ≈ 360 (filled contours). 6